WHY OFF HIGHWAY VAN?
YOU MAY GET LOST, BUT NOT IN THE CROWD
Since its founding in 2016, Off Highway Van takes an engineering-first approach building vans more like personal aircraft than a lodge. By using aluminum and advanced composites, we reduce weight, increase durability, and maximize space where it matters most.
Our vans are built to perform on and off the road, with thoughtfully engineered systems designed for real-world adventure. The buying experience is just as streamlined: clear, honest guidance, no hidden fees, and a fast, custom build process measured in weeks, not months.
With factory-direct support, unbeatable bumper-to-bumper warranty coverage, and nationwide service, ownership stays simple. And with complete freedom to customize every detail, you end up with a van that’s uniquely yours: built to last and designed to hold its value over time.
THE OFF HIGHWAY VAN PROMISE
READY. SET. ADVENTURE
A bespoke van experience, dedicated support, delivering your custom van in an average of 8 weeks.
TRANSPARENT BUYING
Expert van guidance, honest feedback, no dealer tactics, no hidden fees, and flexible financing.
FACTORY DIRECT SUPPORT
Industry-leading warranty, prepaid maintenance intervals, nationwide service access, and at-your-door service.
ENGINEERED FOR OFFROAD
SUPERIOR LONG-TERM VALUE
Optimized materials, layouts, and components, engineered to withstand off-grid and
on-highway conditions.
YOUR VAN. YOUR WAY.
Unlimited flexibility selecting colors, finishes, and materials to customize your van's design.
Protect your van value; minimize your total lifetime cost. Backed by RVIA, JD Power, and NADA.
PREMIUM QUALITY MATERIALS
NEVER INCIDENTAL. ALWAYS FOUNDATIONAL.
Our approach to materials is deliberate: driven by performance, longevity, and the realities of life on the road. Where traditional van builders rely on wood, we’ve brought construction in-house with a more advanced philosophy, engineering our interior structures from aluminum and composite materials.
The advantages are immediate and measurable. Aluminum is up to 60% lighter than wood, reducing overall vehicle weight and unlocking better fuel efficiency, improved handling, and the freedom to carry more gear into more demanding terrain. It also resists what wood cannot: moisture, warping, and the constant vibration of rough roads, ensuring your van remains solid, quiet, and reliable over time.
Precision extends to spatial design. With materials up to 66% thinner, we’re able to reclaim valuable interior volume, creating a more open, usable environment without increasing the vehicle’s footprint.
The result is a van that reflects every one of our core principles: engineered for real-world conditions, built with optimized materials, and designed to deliver lasting value.
Over 1,000 pounds lighter than conventional builds, more durable through years of use, and more efficient in how it uses space: it’s a system designed not just for today’s trip, but for everything that follows.
OUR BUILD PROCESS
Transforming a cargo van into a camper van is a meticulous process that demands relentless dedication to quality, durability, and attention to detail. At Off Highway Van, our process ensures that your van can handle any adventure you throw at it. Let's dive into how we turn a blank canvas of a Mercedes Sprinter van into your dream offroad camper van.
1. GETTING TO KNOW YOU
Connect with our van experts to discuss how you travel, what inspires you, and where you want your new rig to take you.
SECURE YOUR SPOT
3. YOUR VAN. YOUR WAY
Define your style with our design team as you select finishes, fabrics, flooring, seating, and layout details.
Your van becomes a personal expression: thoughtfully refined with expert guidance at every step.
YOUR VAN: ENGINEERED
5. DELIVERY
You’ll be welcomed on-site for a personalized delivery experience, where your dedicated Account Manager walks you through every feature of your van, explains how each system operates, and ensures you’re fully prepared to begin your journey with confidence.
PEACE OF MIND: STANDARD
THE INITIAL CONSULTATION
2. KICK OFF
Submit a $1,000 deposit* to reserve your place on our build calendar and work closely with our team to thoughtfully design your camper van, down to the finest details.
*Fully refundable within the first 30 days of payment.
DESIGN YOUR DREAM VAN
4. BUILD PHASE
Over an approximately six-week build period, your van is meticulously crafted to your exact vision by our team of expert technicians, engineers, and craftsmen.
Throughout this phase, we provide white-glove guidance: coordinating financing with our trusted lending partners when applicable, or seamlessly initiating production with a 30% deposit for cash purchases.
DRIVE OFF INTO THE SUNSET
6. START EXPLORING
With your new van, you’ll embark on the adventure of a lifetime: knowing you’re fully supported by Off Highway Van every mile of the journey.
Our industry-leading 5-year / 100,000-mile bumper-to-bumper warranty, paired with a lifetime craftsmanship warranty, ensures you can travel with complete peace of mind, no matter where the road takes you.
OUR WARRANTY
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BESPOKE CAMPER VANS: BUILT TO LAST
Performance, reliability, and confidence at the edge of adventure are not aspirations, they are engineered into every Off Highway Van. This same philosophy extends beyond the build itself, shaping a support system designed with
equal precision and intent.
By keeping our process direct and integrated, we ensure every van is backed with the same level of accountability as its construction. The result is ownership without uncertainty: clear, dependable, and built around long-term use in
real-world conditions.
All 2024+ Off Highway Vans come standard with a Lifetime Limited Craftsmanship Warranty alongside a
5-Year Bumper-to-Bumper warranty, delivering a level of coverage and support that sets
a new standard for the van and RV industry.
50-STATE SERVICE NETWORK
Every Off Highway Van begins with a conversation and evolves through a collaborative design process shaped around you. From the earliest concepts to final delivery, each detail—materials, layouts, finishes—is carefully curated to reflect how you intend to travel, without compromise.
That relationship doesn’t end when the keys are handed off. Through direct, factory-backed support and dedicated account management, we remain closely connected to every van we build: ready to service, refine, or upfit as your needs evolve. It’s an ownership experience designed for continuity, ensuring your van performs as intended wherever the journey leads.
Because in the end, it’s not just about the build: it’s about enabling the miles that follow, from iconic destinations
to the edges of the map.
VIRTUAL SHOP TOUR
With a passion for craftsmanship and a commitment to excellence, we ensure that your van is not only functional and durable but also a true reflection of your lifestyle and personality. Let us take your ideas, must-haves, and wildest dreams and turn them into the ultimate off-road camper van built for the journey ahead.
OUR HISTORY
Our difference is rooted in our history. It goes all the way back to when OHV founder Aaron Pfadt rebuilt his 1968 Corvette Stingray. A few years later, it was on to Detroit and his early career in engineering transmission systems for GM and Chrysler, while competitively racing Corvettes on the side. After that, while continuing to race, he got the entrepreneurial bug and launched a business that engineered and produced race suspension parts. It’s safe to say, automotive engineering is in our DNA.
